UC-695
Optimise Facility Fuel Gas and Diesel Use to cut energy cost and emissions
Finds avoidable fuel gas and diesel consumption across operated facilities and recommends the lowest-risk operating changes.
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The Challenge
Fuel gas and diesel use is visible in meters and purchase records, but differences caused by load, equipment condition and operating practice are not separated consistently across facilities.
How It Works
- Aligns fuel meters, diesel purchases, production load, equipment state and operating mode by facility and hour.
- Builds a load-adjusted baseline and attributes excess burn to equipment condition, control settings, operating practice or data quality.
- Ranks feasible changes by cost, emissions, production impact and confidence, then measures realised savings.
What It Removes
- High fuel use treated as normal site variation
- Maintenance and operating losses hidden in aggregate totals
- Energy-saving actions chosen without production constraints
Input Data RequirementsFuel-gas meters, diesel purchase and tank records, production load, equipment telemetry, work orders and operating constraints
Output FormatFacility energy-loss view with ranked actions, expected savings, emissions impact and verification
“Which facility is burning more fuel than its load requires, and what can we safely change?”