UC-722
Improve Plant Yield to finish work faster and on time
Machine and cell yield measured per shift so the loss shows up while the shift is still running.
TBDBuild Duration
XXXXIndicative ROI
XXXXBuild Cost
XXXXValue
The Challenge
The opportunity is to eliminate yield reported a month after the parts were cut, scrap booked without a cause, and setup time treated as unavoidable. The proposed workflow is source-linked, but the current operating baseline and financial value remain illustrative until validated with the client.
How It Works
- Reads machine run data, routing, scrap records and shift reports by cell.
- Calculates yield and effective run rate per machine, cell and shift.
- Flags the worst performing cells with the likely cause and the corrective action.
What It Removes
- Yield reported a month after the parts were cut
- Scrap booked without a cause
- Setup time treated as unavoidable
Input Data RequirementsMachine run and downtime data, routings and standards, scrap and rework records, shift production reports
Output FormatYield and run rate by cell and shift, scrap cause analysis, corrective action list
“Where did today's shift lose its hours?”