UC-604
Improve Pump and Power Unit Life to cut energy cost
Fills the pump health page: every unit, hours since service, wear signal, next stage risk.
TBDBuild Duration
XXXXIndicative ROI
XXXXBuild Cost
XXXXValue
The Challenge
The opportunity is to eliminate a fluid end retired before its wear, a failure mid-stage on location, and a part arriving after the failure. The proposed workflow is source-linked, but the current operating baseline and financial value remain illustrative until validated with the client.
How It Works
- The engine reads the high resolution signals FracPulse already collects across every pump, engine and genset, learns the wear curve digiPrime has proven, and applies it to the units that are not digiPrime.
- One record per unit: hours, stages, fluid end life, vibration and thermal signature, parts fitted, failures avoided.
- It orders the part before the failure and books the unit into the yard on a day the fleet is not pumping.
What It Removes
- A fluid end retired before its wear
- A failure mid-stage on location
- A part arriving after the failure
Input Data RequirementsFuel purchases, meter or engine-load data, operating hours, power-source data, invoices and emissions factors
Output FormatDashboard showing every unit, hours since service, wear signal, next stage risk.
“The part arrives before the pump asks for it, and the change happens when we are not pumping.”
