UC-597
Optimise Overhaul Timing to reduce downtime and extend asset life
Fills the Service & Shop page: overhauls ranked by runtime hours against shop and route capacity.
TBDBuild Duration
XXXXIndicative ROI
XXXXBuild Cost
XXXXValue
The Challenge
The opportunity is to eliminate Overhauls timed on the calendar alone, a planned job that becomes a call-out, and shop capacity booked out of sequence. The proposed workflow is source-linked, but the current operating baseline and financial value remain illustrative until validated with the client.
How It Works
- The engine reads runtime hours, load profile, gas conditions and past overhaul records for every unit, then puts each major component on an hours-based due date instead of a calendar one.
- It sequences the work against shop capacity, route capacity and the customer's production plan, so an overhaul lands in a planned window rather than as a call-out.
- It scores each deferral against the budget and the failure risk.
What It Removes
- Overhauls timed on the calendar alone
- A planned job that becomes a call-out
- Shop capacity booked out of sequence
Input Data RequirementsAsset register, telemetry, work orders, inspection history, failure records, parts usage and operating schedules
Output FormatDashboard showing overhauls ranked by runtime hours against shop and route capacity.
“I will schedule the overhaul on the hours the unit has actually run, and the shop will have the parts.”