UC-724
Predict Pump Life to reduce downtime and extend asset life
Fluid end and power end life predicted from duty rather than from a fixed hour interval.
TBDBuild Duration
XXXXIndicative ROI
XXXXBuild Cost
XXXXValue
The Challenge
The opportunity is to eliminate overhauls scheduled on the calendar instead of on duty, pumps failing mid stage between intervals, and overhaul cost booked with no view of the stage time lost. The proposed workflow is source-linked, but the current operating baseline and financial value remain illustrative until validated with the client.
How It Works
- Ingests pump hours, rate, pressure, vibration and past failure findings per unit.
- Models remaining life by duty class and predicts the cost optimal change out window.
- Schedules the change out against the frac calendar and parts availability.
What It Removes
- Overhauls scheduled on the calendar instead of on duty
- Pumps failing mid stage between intervals
- Overhaul cost booked with no view of the stage time lost
Input Data RequirementsPump run hour and duty telemetry, rate and pressure data, vibration and fluid analysis, overhaul and failure findings
Output FormatRanked change out schedule by pump, remaining life estimate, avoided failure and stage time report
“Which pump is closest to failing, and when should it come off?”